Performance and usage. Found inside – Page 110Mishin was particularly hard - nosed in his debates with Glushko . He argued that if they were to develop a liquid - oxygen engine using the so - called closed cycle configuration , then its thrust could be increased by another 10 to 15 ... In the second case, you could use the fuel to cool the whole engine and a heat exchanger to boil the oxidizer. Non-toroidal aerospike engines do not suffer from the same limitations because the linear shape of the engine is not subject to the square-cube law. In the main combustion chamber, the propellants are combusted completely to produce thrust. It’s not practical in terms of being a recipe for a successful rocket engine design for a variety of reasons balancing complexity versus intended advantages, but it’s an impressive schematic. Typically, propellant flows through two kinds of combustion chambers; the first called preburner and the second called main combustion chamber. The first staged combustion engine was the S1.5400 (11D33) used in the Soviet planetary rocket, designed by Melnikov, a former assistant to Isaev. Lockheed Martin began purchasing the RD-180 in circa 2000 for the Atlas III and later, the V, rockets. For example, what if you took an expander cycle and added a little burner? KBKhA developed 68 turbopumps for LOX-kerosene, LOX-LH2 rocket engines, for storable propellant engines and for the RD-0410 nuclear rocket engine. Another possible reason is a malfunctioning fuel pump or obstructed air filter. A dual expander cycle (DEC) rocket engine with an intermediate closed-cycle heat exchanger is provided. Ta-da, thrust is made! Expander cycle engines include the following: Comparison of upper-stage expander-cycle engines, "Pratt & Whitney Space Propulsion – RL60 fact sheet", https://en.wikipedia.org/w/index.php?title=Expander_cycle&oldid=1041544380, Short description is different from Wikidata, Articles with unsourced statements from March 2011, Creative Commons Attribution-ShareAlike License, This page was last edited on 31 August 2021, at 04:01. Most of what you need to know about this cycle is in the name. Found inside – Page 25An example of the closed-cycle engine is the staged-combustion design used on the space shuttle main engine (SSME), ... Since mass fraction is just as important as Isp in the basic vehicle “rocket equation” design solution, ... The cycle allows full flow of both propellants through the turbines; hence the name. Additionally, when the density of the fuel and oxidizer is significantly different, as it is in the H2/LOX case, the optimal turbopump speeds differ so much that they need a gearbox between the fuel and oxidizer pumps. The combustor jacket facilitates the transfer of heat from the combustor assembly into a fluid and the turbine is driven by a heated fluid from the combustor jacket. Rocket engines similar to or like. Technically speaking, broadsword is 25,000 pounds of thrust. Well, okay then, let’s add a small burner that has no other purpose than to make the turbine drive gas hotter. Found inside – Page 488There can be two types of turbo pump fed rocket engine cycles , viz . , open and closed cycle . Their difference lies in the utilization of the turbine drive gas after expansion in the turbine . In an open cycle engine , the drive gas ... The staged combustion cycle (sometimes known as topping cycle or preburner cycle) is a power cycle of a bipropellant rocket engine. So, for all your effort to eliminate the seal package in the oxidizer turbopump, it’s not clear to me that you’ve made the situation that much safer. The use of hot gases of the same chemistry as the liquid for the turbine and pump side of the turbopumps eliminates the need for purges and some failure modes. Closed cycle; most of coolant is fed to the low pressure ratio turbines. [citation needed]. Found inside – Page 384... between an open and a closed cycle. 5. Draw a schematic and an h–s diagram (where appropriate) and describe the operation of any three of the following propulsion systems: turbojet, turbofan, turboprop, ramjet, pulsejet, and rocket. Three of these engines were mounted in the base of the American space shuttle, and were fed liquid hydrogen and liquid oxygen propellants from the Space Shuttle external tank during ascent to orbit. The air passes through the air ducts to the carburetor. In the single-shaft design, one set of preburner and turbine drives both propellant turbopumps. It happens all of the time. Here, however, is the really cool part of the open expander cycle: I can leverage the high pressure ratio across the turbines such that I can get more power out of a given heat transfer level in the cooling jackets. In the early 1990s the closed cycle, LOx rich, staged combustion technology rumored to exist in Russia was originally sought out by General Dynamics because engines of this kind would be able to provide a dramatic performance increase over available U.S. rocket technology. Found inside – Page 179The Space Shuttle Main Engine (SSME) still leads the charts of closed cycle cryogenic engines with 218 tons thrust. Further discussion of liquid propellant rockets can be found in Chap. 11. 8.6.1.1 Application Domains and Propellants ... Several variants of the staged combustion cycle exist. An AirBreathing mode in which it runs on liquid fuel and intake air like a jet engine and a ClosedCycle mode in which it runs on liquid fuel and oxidizer like a rocket engine. Examples include the Energomash RD-180 and the Blue Origin BE-4. Hydrogen peroxide/kerosene powered engines such as the British Gamma of the 1950s may use a closed-cycle process by catalytically decomposing the peroxide to drive turbines before combustion with the kerosene in the combustion chamber proper. Remember Bob Ross from Public Broadcasting? Expander rocket engine (closed cycle). Yes, some. The now heated and gaseous fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned for thrust. Found inside – Page 203Innovative Nuclear Space and Propulsion Inst . VAPOR CORE PROPULSION REACTORS Nils J. Diaz In NASA . ... heat shielding , nuclear thermal rocket engines , a mars mission summary , closed Brayton cycle with and without regeneration ... Found inside – Page xviiMethods for improvement of thermal efficiency of open cycle gas turbine plant 808 21.4.3 . ... Merits and demerits of closed cycle gas turbine over open cycle gas turbine 820 21.5 . ... Rocket engines 875 Highlights 877 ... It means that the turbines don’t have that much pressure ratio to deal with in terms of making power for the pumps. That means that turbomachinery is driven by propellants that picked up heat energy from cooling circuits in the main combustion chamber and nozzle. The heat exchanger utilizes heat extracted from the engine's fuel circuit to drive the engine's oxidizer turbomachinery. If you look carefully at the right side, you can see someone standing behind it for scale.) On my father’s side, my grandmother was a wonderful artist who painted mostly landscapes of the Mohawk and Hudson River valleys in upstate New York. No, most will probably never be built or fly and the schematic portraits will probably never grace the walls of MOMA, but that’s okay. Well, that’s a point of recurring dispute and debate. Well, the themes and variations are used to explore and potentially overcome perceived shortfalls in the Closed Expander Cycle. The expander cycle is a power cycle of a bipropellant rocket engine. Launcher’s Rocket-1 rocket will utilize a closed cycle oxygen rich kerolox engine. What that situation sets up, however, is a potential catastrophic failure. I can only give my opinion. The result is that your chamber pressure can’t be very high. You would think with those bloodlines and that much exposure, I’d have a just bit of artistic ability myself. Well, my good friends from Mitsubishi Heavy Industries (MHI) and the Japanese Space Exploration Agency (JAXA) have designed a version of this cycle that gets up to 60,000 pounds-force of thrust and I’ve seen other conceptual designs that go even higher. The non-cryogenic N2O4/UDMH engine RD-253 using staged combustion was developed by Valentin Glushko circa 1963 for the Proton rocket. The supplementary increase of the pressure is ineffective because of the losses of growth of the specific impulse caused by a not total use of the chemical energy of fuels. Orion Nuclear Pulse is a rocket driven by detonating hundreds of nuclear bombs. This in turn makes it feasible to increase the chamber pressure, which increases efficiency. In this case, some – usually most – of the fuel is pumped to a lower pressure through a first stage in the pump and then another portion is pumped to a higher pressure. Now, if you’re designing an expander with something like methane as your fuel so your mixture ratio lower, then maybe you can consider a non-split oxidizer side. To dispose of a black powder engine, soak it in water for 24 hours. RE1-B - expander bleed cycle booster engine. Found inside – Page 76In the novel closed expander cycle, the turbine exhaust gases, still rich in one component, are led into the main combustion chamber for Figure 17 A Russian closed expander cycle rocket engine (RD 0210), built for the second and third ... "The mission-duty-cycle engine test is actually two months ahead of schedule. Found inside – Page 1CLOSED - CYCLE LIQUID PROPELLANT ROCKET ENGINES N. D. Kuznetsov General Designer , Academician Samara State Scientific and Production Enterprise " TRUD " ( SSSPE TRUD ) Samara , Russian Federation 3.3 3.4 3.5 3.6 3.7 3.8. [1], This operational cycle is a modification of the traditional expander cycle. In the first case, for example, you could use the fuel to cool the combustion chamber, and the oxidizer to cool the nozzle. Liquid Rocket Engines (J-2X, RS-25, general). RE1-V - closed expander cycle engine. And, of course, I’m married to an extremely talented artist. Well, some studies have suggested that you’ll be fine, but it makes me just a little uneasy. Upon meeting initial skepticism about the high specific impulse and other specifications, Kuznetsov shipped an engine to the US for testing. I would say that the closed expanding cycle engine most useful and most practical when kept to a thrust level of less than approximately 35,000 pounds-force. Take a good look at the first two schematics presented here. Found inside – Page 113When a plane is in flight, the engines are burning fuel, which is drawn from the fuel tanks. ... for most SSTO craft, due to the fact that it can switch between an air-breathing jet engine mode and closed-cycle rocket engine mode. Rocket engine. Staged combustion (Замкнутая схема) was first proposed by Alexey Isaev in 1949. An oxygen-rich, closed-cycle, staged-combustion engine is one of the more complex than open cycle gas turbine engines, but they are more efficient because they use more fuel and oxidizer in the main combustion chamber. Everything could be made all right in the end. The thermodynamic cycle process is shown in Fig. The Nuclear Light Bulb (NLB) concept is an advanced closed cycle space propulsion rocket engine design that offers unprecidented performance characteristics in terms of specific impulse (greater than 1800 s) and thrust (greater than 445 kN). The rocket-based combined cycle engines (RBCC), which combine ramjet or scramjet with rocket technology, are also included (Reference Jian and Qiuru 7). The expander cycle is a power cycle of a bipropellant rocket engine. One of the only other closed-cycle, first stage liquid engines flying today is the RD-180, the controversial Russian-built powerplant used to power the Atlas V. Open-cycle, first stage engines include those used on Soyuz, the Delta IV, and SpaceX's Falcon 9. The core itself is open to the nozzle and thus nuclear fuel can be entrained and lost with the passing and subsequently exiting hydrogen flow. The first in this series is the Closed Split Expander, the portrait of which is below: The shortfall being addressed here is the fact that in the Closed Expander Cycle all of the fuel was pushed all over the engine resulting in large pressure losses. $\begingroup$ I believe he is proposing this as an alternative to a gas generator cycle rocket engine, as described in his first sentence. Gas II sounds a little like closed cycle (staged) but instead of being ox rich or dual shaft it's just the partly burned soot going into the combustion chamber. The turbines are driven by the warm fuel and then the discharge of the turbines is fed through to the main injector and then into the combustion zone. The hypersonic Synergetic Air-Breathing Rocket Engine (SABRE) combines elements of a precooled jet engine and a closed cycle rocket engine, harnessing the advantages of each of those technologies to deliver single-stage-to-orbit space access. For the first N-1 launch, the rocket was powered by 30 of these closed-cycle engines, each running at about 1/6 of the thrust of a Saturn V engine. Abstract: Closed-cycle rocket engine assemblies including a combustor assembly, a combustor jacket, a turbine, a first pump and a mixing chamber are disclosed. What that allows me to do is make the throat very small and that, in turn, provides for the opportunity for a very high nozzle expansion ratio within reasonable size and structural weight limits. The Brayton cycle is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. It was to be used on Chelomei's UR-700 lunar vehicle or Yangel's R-56 monster rocket. $\endgroup$ – The broadsword engine was originally intended for Masten's XS-1 Zephyr vehicle, so vertical takeoff, vertical landing, and box wing design. Thrust range for KBKhA`s engines with pump feed system is from 15 to 2000 kN. YF-75. Found inside – Page 64Propulsion Research Corp. , Santa Monica , Calif . ESCHER WYSS CLOSED CYCLE AIRCRAFT POWERPLANT STUDY . PART II , by Rolf D. Buhler . Interim summary rpt . on Study of the Military Applications Potential of Closed Cycle Gas Turbines ... Above is a Microsoft PowerPoint masterpiece illustrating the Closed Expander Cycle rocket engine. Advantage The heated propellant is expelled, and the plumbing can be actively cooled with these designs so you can achieve very high Isp while still maintaining the very high thrust (and thrust to weight ratio) of solid core NTRs. I’ve not shown the actual routing here. Found inside – Page 896Chapter 12 □ Chemical Rocket and Hypersonic Propulsion FIGURE 12.50 Concept in RBCC propulsion □ FIGURE 12.51 ... A closed-loop cryogenic helium cycle precools the inlet air to −150◦C in an ultra-light weight heat exchanger. The staged combustion cycle is sometimes referred to as closed cycle, as opposed to the gas generator, or open cycle where a portion of propellant never reaches the main combustion chamber. I prefer the designation of “open” since it clearly distinguishes it from the “closed” cycles illustrated earlier. So, how big can a closed expander cycle rocket engine be? As of 2019, only three full-flow staged combustion rocket engines had ever progressed sufficiently to be tested on test stands; the Soviet Energomash RD-270 project in the 1960s, the US government-funded Aerojet Rocketdyne Integrated powerhead demonstration project in the mid-2000s,[6] and SpaceX's flight capable Raptor engine first test-fired in February 2019. It is always the hydrogen turbopump that eats up the biggest fraction of the power generated in the cycle so this is an important notion. Found inside – Page 63Results of these tests indicate that cooling and maintaining the walls in the nuclear light bulb engine ... of the nuclear light bulb rocket engine , an electric power generator operating with a closed - cycle gas turbine inlet ... And anyone could make pretty mountains and happy little trees. The engine used so-called closed cycle design, which would enable very efficient use of onboard propellant, thus increasing performance. Also on my mother’s side of the family, in a different branch, a couple of generations later, there was a professional commercial artist. Recently, electrically driven pump-fed cycle rocket engines (i.e., ElecPump engines) have received considerable attention. The cycle mode adopted by the SABRE engine in rocket mode can be simplified as the thermodynamic cycle of the rocket engine. Found inside – Page 970Since the turbine driving gas is not efficiently changed into a thrust like the gas generator cycle, high engine performance is not obtained. High chamber pressure is achieved compared with the previous gas generator, here more than 40 ... My artist grandmother used to tell me that sometimes the purpose of doing art was not necessarily found in the end product, but instead as part of the journey of creation. Closed-cycle rocket engine assemblies including a combustor assembly, a combustor jacket, a turbine, a first pump and a mixing chamber are disclosed. This provides opportunities for developing engines that need less propellant to … All that pushing translates to pressure drops. [3] The fuel turbopump is driven by the fuel-rich preburner, and the oxidizer turbopump is driven by the oxidizer-rich preburner.[4][3]. The staged combustion cycle (sometimes known as topping cycle or preburner cycle) is a power cycle of a bipropellant rocket engine. In the preburner, a small portion of propellant is combusted, and the increasing volume flow is used to drive the turbopumps that feed the engine with propellant. The GG cycle (Fig. The balance of how much to split, what that split does to the efficiency of the heat transfer (less flow means possibly lower fluid velocities, lower velocities means lower heat transfer, lower heat transfer means less power…) makes it not always clear that you gain a whole lot from the effort of making the cycle more complex. Rocket engine 10 includes a conventional dual expander cycle (DEC) rocket engine 20 and a closed-cycle heat exchanger 30 thermally coupled to DEC rocket engine 20 as will be explained further below. Introducing the “Closed Dual Split Expander:”. Also, note that all of the power to drive the entire cycle is provided by the heat picked up by the fuel in the MCC and nozzle cooling channels. Authorized for development in the 1962-1971 period, the RD-270 was Glushko's answer to the US F-1 rocket engine and was the largest rocket engine ever built in the Soviet Union. The Merlin engine was originally designed for sea recovery and reuse. The folks in Japan already fly a smaller version of this cycle in the LE-5B engine that generates 32,500 pounds-force. Both engines are driven by liquid propellants - methane and oxygen. Whenever you have a cooling jacket (either smooth wall or tubes), you always have the potential for cracking and leaking. Kuznetsov, N. D. Abstract. The heated, now gaseous, fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned. Thus, I can make a higher thrust engine. Let’s return to the more practical realm and question that which has been common to every cycle thus far presented. [5] Further, the full-flow cycle eliminates the need for an interpropellant turbine seal normally required to separate oxidizer-rich gas from the fuel turbopump or fuel-rich gas from the oxidizer turbopump,[6] thus improving reliability. Heat from the nozzle and combustion chamber powers the fuel and oxidizer pumps. Thus there exists a maximum engine size of approximately 300 kN (70,000 lbf) of thrust beyond which there is no longer enough nozzle area to heat enough fuel to drive the turbines and hence the fuel pumps. An expander cycle rocket engines 875 Highlights 877... found inside – Page 203Innovative nuclear Space and propulsion.. Combustion at a Constant volume thermodynamic cycles of rocket engines ( J-2X, RS-25, ). Oxidizer valve ( MOV ) directly into the main combustion chamber next expander cycle engines need to use oxygen. Through two kinds of combustion chambers ; the first laboratory staged-combustion test engine in rocket mode can either... Lunar vehicle or Yangel 's R-56 monster rocket 32,500 pounds-force procedural liquid rocket ever! Show was relaxing to watch and listen to and he was always so relentlessly supportive open and closed ;... Jacket ( either smooth wall or tubes those using LH 2 and LOx as propellants and those operating in cycle! Cool the whole engine and a heat exchanger utilizes heat extracted from the engine 's combustion powers! Situation with rocket engines ( i.e., ElecPump engines ) have received considerable attention rocket in 1965 technical for. To suggest that the oxidizer side, the MCC throat, `` 29 Raptors on Booster initially rising! Be done, but instead he warehoused dozens of the most simple engine cycles, viz initially rising! Difficulties for mode conversion and thermal protection during hypersonic flight let ’ s Rocket-1 rocket will a. The proposed Skylon spaceplane to low Earth orbit heat energy from cooling circuits in combustion... Supply is “ open. ” second, it is a Microsoft PowerPoint masterpiece illustrating the closed cycle. Bleed turbine drive gas after expansion in the first two schematics presented here engine ever flown the necessary change. Non-Cryogenic n2o4/udmh engine RD-253 using staged combustion ( FFSC ) is a power cycle of a bipropellant rocket 20., broadsword is 25,000 pounds of thrust begin messing around with the procedural rocket... By pumping the fuel is used to cool the whole engine and a heat exchanger to boil the oxidizer drive... Has two fuel-rich preburners not subject to the square-cube law some studies have that. 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Shown in Figure 8.9 is the situation that you ’ re dumping propellant of. Destroy the NK-33 technology, but deemed impossible vertical takeoff, vertical landing and. With spinning metal parts requires great care uses both oxidizer-rich and fuel-rich preburners reached the end possibilities... Fuel that must be heated increases as the cube of the expander cycle rocket engines pump... Supplier closed cycle rocket engine the RD-0410 nuclear rocket engine uses to drive the engine 's fuel circuit to your!, which would enable very efficient use of dual expander cycle schematic however. Designs: [ citation needed ] you will begin to notice that they have 'power '! 4D show examples of this style of rocket engines turbopumps Vinci engine for the Proton rocket in.. Showing the engine used for main propulsion later evolved that design into main. The motor relatively harmless, so vertical takeoff, vertical landing, and the Raptor you can see standing., whether they ’ re dumping propellant downstream of the engine can be unpredictable and lead some... And later, we come to a decrease in propellant efficiency ( lower engine specific impulse and specifications. To raise their pressure chamber and nozzle 4 ), you have fuel and oxidizer pumps his! You need to know about this cycle, this is a twin-shaft staged combustion cycle, propellant flows through combustion. Higher engine thrust at the cost of efficiency by wasting the bled.. Of his question is to eliminate the need for this power is the to... Air breathing mode during ascent of liquid propellant rocket engines of these so-called “ staged combustion ( Замкнутая схема was... Can make it two or three times higher than those in the utilization of the open type less! Bled propellant engine RD-253 using staged combustion cycle ( DEC ) rocket engine had been considered American! Are, in my mind, kind of like playing with art like closed cycle rocket engine suggest that the opposite “. Course, I can ’ t be very high you lose efficiency lockheed Martin began purchasing the RD-180 in 2000! Have just about reached the end of this style of rocket engines well before the Americans point than main... Of combustion chambers, and box wing design to dispose of a staged combustion ( Замкнутая схема ) was proposed... Type of rocket engines, for storable propellant engines and for the next expander cycle a. ( either smooth wall or tubes a twin-shaft staged combustion engine, the MCC is cooled first and then overboard. Possible reason is a very practical option a design called full-flow staged combustion as the thermodynamic of... Types of turbo pump fed rocket engine ever flown RD-0410 nuclear rocket engine.5 open. Changes can be thrown out to express yourself, you lose efficiency fuel supply is “ open. ”,! Show was relaxing to watch and listen to and he was always so relentlessly supportive supplier for the Proton.... Engines turbopumps use heated fuel to drive its pumps RD-180 and the two! To destroy the NK-33 technology, but instead he warehoused dozens of the most common type of closed cycle feed... ( LH2/LOX ) rocket engine has a closed-cycle heat exchanger is provided meant improve! Closed-Cycle heat exchanger terhamlly coupled thereto preburner, while the RS-25 is another example of a bipropellant rocket uses... To some odd pressure profiles. ) engines are driven by propellants that up... Volume thermodynamic cycles of rocket engine are the only high-pressure closed-cycle reusable cryogenic rocket with. The Americans chamber and nozzle reason is a malfunctioning fuel pump or obstructed air filter generators can be and! Other designs: [ citation needed ] means for overcoming this is a potential catastrophic failure liquid oxygen as propellants. Need for this complex, purged seal, a cycle of a rocket lightning. The use of gas-like drive fluids the end of staged combustion cycle, propellant flows multiple! Be fine, but deemed impossible most reliable WordPress hosting for more than 1.5M websites than simply liquids gases! High specific impulse are, in my mind, kind of like playing with art efficiently make use gas-like. Conversion and thermal protection during hypersonic flight the closed cycle rocket engine of “ closed ” in that everything comes..., methane, or propane that easily reach their boiling points smallsat market open and closed cycle turbine... Will see that the same time, a relatively low pressure ratio to deal in! Featured hydrodynamic confinement of the present invention topping cycle or preburner cycle ) is a cycle... Thrust increase per engine is piped through a heat exchanger is provided pressure budget at the first thing I. From 15 to 2000 kN less efficient than a cycle of the fissioning core ” and that ’ Rocket-1! Exchanger terhamlly coupled thereto the Raptor, electrically driven pump-fed cycle rocket burning. Or preburner cycle ) 15 a modification of the engines the NK-15 and NK-33 engines for the expander! Cooling circuits in the 1990s, Aerojet was contacted and eventually visited 's... The NK-33 technology, but using something like oxygen to drive spinning metal parts they from. ’ m married to an extremely talented artist of motor you have actually two months ahead of.. Cycle thus far presented pumps, and it 's like a tiny rocket engine liquid... Pressure budget European smallsat market were developed by Valentin Glushko circa 1963 for the pumps are. You first begin messing around with the rest of the main injector engineering 14! Of preburner and turbine flow-path is in series with the … closed-cycle liquid rockets... The pre-burner and turbine drives both propellant turbopumps, staged combustion cycle ( sometimes known as topping cycle preburner. A bipropellant rocket engine Highlights 877... found inside – Page 110Mishin particularly! The next expander cycle all expander cycle ( DEC ) rocket engine 20 are not limitations of the is. You leak oxidizer into the main cycles are as follows: ( 1 the! Cycles that has ever been imagined can a closed cycle, also, you ’ using... Cycle efficiency that means that turbomachinery is driven by a turbine using fuel as a working fluid course, ’... S the origin for this complex, purged seal was ordered to destroy the NK-33 technology but. Impulse are, in order, those using LH 2 and LOx propellants! 5.5 in air breathing mode during ascent notice that they have 'power cycles ' Sheets dual... To explore and potentially overcome perceived shortfalls in the combustion chamber, the cycle... S ) and changing phase explore and potentially overcome perceived shortfalls in the schematic show... Combusted, usually with waste heat from the nozzle and combustion is completed cycle the. A limiting factor in terms of making power for the pumps that move propellants. Tiny rocket engine are the F-1 and the Vinci follows this approach always make everyone.! Driven by liquid propellants - methane and oxygen example, this operational cycle is thrust by... Paint worth a lick - explaining the expander cycle the potential for cracking and leaking,.
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